Specialists in high quality sheet metal fabrication, engineering & machining

Using our BySprint laser and Radan^® design and manufacture software, Falcon’s laser cutting facility offers customers an incredibly fine tolerance, clean cut profiling service.

We are also able to offer a fast turnaround laser profiling service if you simply need material cut to shape.

Falcon’s CNC punching facility is ideal for medium to large volume production with a 41 station turret with three auto indexing stations.

We have an extensive stock of tooling including standard cut-outs, countersinks, louvers, dimples, electronic connector cut-outs and form tools.

Our machining service includes milling, drilling, tapping and turning. Our continuous investment in CNC machinery and tooling enables us to produce high quality precision components in one off, small and medium batch quantities.

Falcon’s CNC forming machines include the multi-axis down-stroking press brake with an instant reactive beam.  This achieves parallel beam deflection to ensure consistent bending accuracy.

We have an extensive stock of tooling to form a very wide range of profiles.

We offer a design support service to clients who may need an experienced voice in the design process or who might not have access to the type of 3D software required.

We use a variety of software including Autodesk Inventor, AutoCAD and Radan, to reduce manufacturing as well as development costs.

Falcon offer a complete range of welding & sheet metal fabrication services in a range of materials including aluminium, mild steel and stainless steel. All parts are dressed to a high standard with finishing processes applied to meet your specific requirements.

We offer an assembly service where products can be supplied fully assembled or packed in kit form to suit your specific requirements. Our assembly equipment includes the Haeger 824 touch screen insertion machine with insertion logic software and tool-indexing system.